Several folks on my Homesteading Group asked for more details on my etching method, so here it is. Please note this is the way I do it, but I’m sure there are a hundred variations out there. This session assumes you already are familiar with etching and all the safety precautions needed.

First cut

Scrub, scrub, scrub

I get my brass pre-cut into 6×36″ strips and it’s plastic sheet-protected.  I cut off the size I want -11X6″ fits perfectly into my ferric chloride tub so that’s what I am working with here. I remove the protective cover and then scrub with a green scrubby to give the metal some  “tooth” for the stamping to grab onto.  I then clean the surface with Acetone to make sure there are no fingerprints or oil left on the surface….none.  nada.

The stamping part is easy-I use quick, random stampings with StazOn Ink or create my own with a Sharpie marker.  Letting this dry is crucial-ask me how I know.

I use the blue painters tape to cover the back of my metal-any color will do but I like the strength and hold this one has, plus it shows up well on photos!  I carefully ease it into the ferric chloride tub and secure at each end so it doesn’t slip down to the bottom of the liquid. Now you wait.  Today was a nice day here, but not too hot. The temperature and age of your solution will determine the correct etching time.   My etch was done in 40 minutes-you test it by lifting one end and running a gloved finger over the metal to see if the etch can be felt.

Take the metal out of the etchant, dip into a water bath, remove the masking tape,  and scrub with a brass brush and baking soda until the ink is removed and the ferric chloride is neutralized.  I can’t stress enough how important it is to wear protective clothing and gloves, and keep everything  covered that you do not want stained–unless you love bright yellow.

This is the finished product.  I let it air dry and the proceed to cut, anneal and shape.

I’d be remiss without mentioning how to dispose of the water you washed the metal in.  I wait until the metal has settled to the bottom of the wash pan, pour off the clear section, then leave the remainder to air dry.  Once that is done, I dump it into a plastic-lined bucket and when full, take it to our recycling yard  where they have special disposal available.  You don’t want this getting into the water system, and this method is easy to manage.

My apologies for the late posting of this-my 2 1/2 year old grandson and his Mom drove for 2 days (from Dawson Creek) to surprise me with a Mom’s Day visit…everything got put on hold while we just enjoyed every second of our time together…7 days just flew by at warp speed.

Ok- here we go.  Did not have time to construct this from scratch so I de-constructed my existing “Bender” or Bea  as I call her……To start with, get yourself a vice (no-not wine….)…and install it onto something solid.  Mine is just attached with clamps to my work bench.

Next you will need a 6 inch long chunk of wood-I used a 2×4 cut in half length-wise, to make it 6x2x2….  This is where friends with wood-working skills come in handy….at the same time, rustle up a 6″ piece of plastic PVC pipe, 1″ in diameter. (My wood looks wonky because it was a reject or whatever you call not perfectly square 2x4s…)

Yup-1″…or 152 mm.  Or something close-or not.  While you are at it, get yourself  a couple bolts with wing nuts, about 3 +/-  inches long

Drill a hole  through the wood at each end, large enough to fit the bolt through.  Drill through the PVC pipe as well-same spacing.  Then thread the bolt through both and secure with the wing nut.

That’s pretty much all there is folks-tighten or loosen the bolt to adjust to you metal thickness…then practice feeding your cuff plates though and gently bending a little with each push.

The secret to all of this is make sure your metal is sufficiently annealed..if you have to force it, will drive you crazy, and not form properly.  Go slow, and play lots- it takes some practice and remember that everything is “fixable”…

Please feel free to share with anyone wanting this info-and contact me if you have any questions.  In the meantime, I’m back to  my shop, cleaning up the cuffs and trying to decide what next–now comes the magic part ♪♫♪  – The BLING!

Happy bending!  Not sure how many calories this burns but I’m pretty sure it’s thousands-well, at least 20 …..

Carol

Working merrily stamping away in the shop today, thought I really was on a roll until I took a closer look at these 2 stampings. Unless someone out there knows a fabulous meaning for the word “hobe”, I think these will be recycled….and I did it twice! Must have been the late evening we had last night…should have had more wine-